Aluminum ingot casting machine
The ingot casting machine is widely applied in the production processes of various metal materials such as aluminum ingots, zinc ingots, lead ingots, copper ingots, aluminum alloy ingots, zinc alloy ingots, etc. This equipment adopts advanced variable frequency speed regulation technology, significantly improving production efficiency. Its linear design ensures the uniformity of the ingot blocks and effectively reduces the labor intensity of manual operations. The maximum width of the equipment is 1.5 meters, and the length is usually between 18 and 25 meters, can meet the different scales and types of casting needs.
Features
- Smooth operation: The equipment is well-designed and finely fabricated, ensuring long-term stable operation, reducing maintenance frequency and costs.
- Efficient filtration and distribution system: Ensures the purity and uniform distribution of the metal liquid.
- Intelligent variable frequency speed control technology: Improves production efficiency and product quality stability.
- Fast cooling system: Shortens the production cycle and ensures the molds safe.
- Smooth molds: Use high-quality materials and precise processing techniques to guarantee the surface finish of the molds, enhancing product quality. The molds have a long service life and lower operating costs.
- Aluminum ingot quality: Smooth surface, no large or small ends, no burrs; the product is beautiful, and aluminum ingots are same weight for each batch. The internal crystal structure is uniform and fine.
Project
Working process
1) Metal liquid treatment: The melted aluminum/zinc/lead liquids flow out from the melting furnace. They pass through the filter box in the channel for efficient filtration, ensuring that impurities are effectively removed.
2) Distribution and pouring: The filtered metal liquid enters the distributor, which operates same speed with the casting machine. The distributor is equipped with 8 or more evenly distributed liquid outlets, precisely aiming towards the mold container in operation. During pouring, the liquid metal flow rate is controlled in sync with the casting machine move speed, ensuring that the liquid metal in the mold reaches the ideal depth (approximately 90%).
3) Intelligent control system: The casting machine adopts advanced variable frequency speed regulation technology to achieve precise speed adjustment and efficient production efficiency.
The system ensures product uniformity and consistency through real-time monitoring and adjustment.
4) Rapid cooling and demolding: After liquid metal pouring, the mold enters the cold water area, and the bottom is rapidly cooled by the circulating water so that the liquid metal becoming solidified. The cooled aluminum ingot is hit by the demolding hammer to ensure smooth demolding and safe operation.
5) Mold maintenance: Preparations before use: Heat the cold mold with a heater to prevent accidents and mold damage caused by excessive temperature difference; Maintenance after use: Clean the mold and apply a special demolding agent to extend the mold’s service life and reduce maintenance costs.
Equipment Selection
1, Cooling Method:
1) Bottom Water Cooling: Suitable for production with uniform cooling requirements, ensuring stable bottom temperature of the products.
2) Top Spraying Type: Designed for high requirements of upper cooling, providing efficient partial cooling.
3) Bottom Spraying Type: Suitable for applications that require enhanced bottom cooling, optimizing overall cooling efficiency.
2, Length Specifications: 18 meters; 20 meters; 22 meters; 25 meters; 28 meters. The longer the length, the greater the production capacity.
